Replacement Conveyorpulleys

Fluent carries replacement sprockets to keep your conveyor operating efficiently.

Replacement Conveyor Sprockets

$300.00 - $1750+

Replacement Conveyor Sprockets

Sprockets come in various sizes and types to accommodate different chain pitches and applications

different chain pitches and applications

About conveyor
pulleys

Conveyor pulleys are the rotary units that power, support, tension, and align a conveyor belt. Drive pulleys, tail pulleys, take-up pulleys, snub pulleys, and others work together to efficiently transport materials across the conveyor frame. Our precision pulleys are engineered to withstand the countless hours of operation and belt tension requirements needed for harsh applications.

Fluent conveyor sprocket specs

Various sizes and types

to accommodate different chain pitches and applications.

Types of conveyor pulleys we carry

Our comprehensive selection of conveyor pulleys caters to diverse industry requirements.

Replacement Conveyor Sprockets

Lagged drum pulleys

Lagged drum pulleys have a vulcanized rubber lagging, which enhances grip and reduces belt slip. The...

Replacement Conveyor Sprockets

Crowned and lagged drum pulleys

Crowned and lagged drum pulleys feature a slightly raised center and a vulcanized lagging that incre...

Replacement Conveyor Sprockets

Flat-face drum pulleys

Flat-face drum pulleys have a smooth, flat surface and typically perform non-drive applications such...

Replacement Conveyor Sprockets

Wing pulleys

Wing pulleys feature radial 'wings' or vanes that protrude from the pulley surface, removing materia...

Replacement Conveyor Sprockets

Spiral wing pulleys

Spiral wing pulleys have a unique spiral vane design that cleans the belt and prevents material buil...

Replacement Conveyor Sprockets

Herringbone wing pulleys

Herringbone wing pulleys feature a distinctive V-shaped pattern that effectively expels materials an...

Conveyor pulley options

(Please note that not all belts can be configured with each option.)

Pulley types

CEMA drum pulleys (4-60 inches, neoprene), Herringbone and chevron winged pulleys (10-48 inches), Mine duty winged tail pulleys (10-60 inches), Dead shaft pulleys, Mine duty drum pulleys (10-60 inches), CEMA winged pulleys (6-60 inches), Super duty pulleys (10-60 inches), Spiral drum pulleys, Mine duty winged pulleys (10-60 inches), Spiral winged pulleys, Disc return rollers, Beater bars, Custom pulley designs

Hub design options

Class one: welded hub, Class two: integral hub, Class three: profile disc, Class four: turbine end disc, Class five: T-section

Lagging type

Smooth, Chevron, Herringbone, Diamond, Ceramic, Vulcanized ceramic, Slide, Re-lagging of current non-damaged drums

Duty option

CEMA rated, Prime duty, Mine duty, Super duty, Custom duty

Profiles

Spiraled profiles, Flat profiles, Crowned profiles, Trapezoidal crown profiles

Lagging materials

SBR, Neoprene, SOF, SAR, Husky®, Static conductive neoprene, MSHA, Cold bond rubber

Bushing options

Taper lock, Quick detachable, XT®, Keyless locking device

Conveyor pulley specs

Let us know which conveyor type you have, and the following parameters. If you're not sure, contact our engineering team , and we can help you figure it out.

General conveyor maintenance and safety

Proper maintenance practices enhance the safety and efficiency of material handling operations.

Perform regular inspection

Regular inspections should be conducted to identify and troubleshoot potential issues before they lead to excessive conveyor system downtime or accidents. Pay attention to core conveyor components, such as belts, rollers, bearings, and motors during maintenance checks.

Schedule routine part replacement

Follow a replacement schedule for parts that commonly wear out to maintain conveyor performance and prevent unexpected breakdowns. A comprehensive maintenance schedule should include lubrication, cleaning, and component adjustments

Prioritize employee safety

Employee safety should always be a top priority when working with conveyors. Routine training reduces the risk of workplace accidents and encourages adherence to operational best practices.

Fluent conveyor sprocket specs
Replacement Conveyor Sprockets

Need a conveyor solution? We can design and build it. All of our durable conveyors are engineered and manufactured in the USA to the most stringent tolerances.

  • All systems fabricated by certified welders for structural integrity
  • Constructed from heavy-duty steel plate, rectangular tubing, and structural channel
  • All hardware is grade 8 for maximum strength
  • Painted with industrial-grade powder coating for durability
  • Designed for simple maintenance access and component serviceability
  • Extensively tested and inspected before shipment
  • Precision components such as cold-rolled steel shafts and flame-hardened sprockets
  • 3/16" and 1/4" thick structural steel frames to prevent flexing
  • 25-35 pound rail track to withstand heavy materials
  • ASTM A36 steel for fabrication per structural code
  • Premium bearings sized for L10 life ratings, made in USA
  • Dodge, Nord, SEW drives matched to application torque
  • Goodyear, Flexco belt options resistant to rips, tears, and impacts
  • 25-35 pound rail track to withstand heavy loads
  • Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation

Manufactured from durable materials, our conveyors deliver exceptional strength and longevity for recycling, waste management, and other demanding industries. Whether you need a roller chain conveyor, slider bed conveyor, flat idler conveyor, or any other custom conveyor, contact Fluent and tell us what you need. We will build you a custom conveyor system—and you can even pick your color.

Learn more about our conveyor manufacturing process

How can we help you find the right conveyors?

Need Help?

Reach out to us if you need help selecting the right belt size

CONTACT US

Other replacement parts we offer

From bearings to cleats to motors, we carry a broad selection of standard replacement conveyor parts

replacement belts contact us image

Do you need a conveyor solution?

We build our conveyors to handle the most extreme applications, including scrap, recycling, waste, and other harsh environments.

  • Robust structural steel construction with precision tolerances for heavy loads
  • Fully customizable size, layout, drive, and other features
  • Engineered and manufactured in the USA for quality and fast turnaround

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