Replacement Conveyoridlers

Fluent carries replacement sprockets to keep your conveyor operating efficiently.

Replacement Conveyor Sprockets

$300.00 - $1750+

Replacement Conveyor Sprockets

Sprockets come in various sizes and types to accommodate different chain pitches and applications

different chain pitches and applications

About conveyor
bearings

Conveyor idlers support and guide the conveyor belt in flat idler conveyors, trough idler conveyors, and other belt conveyors. They are mounted on brackets along the length of the conveyor, forming the bed that the belt rides on. Idlers come in various configurations to shape, support, and pivot the belt. While similar to rollers, idlers are unpowered (idle). By reducing belt wear, mistracking, and safety risks, idlers maintain the efficient and reliable operation of belt conveyors

Fluent conveyor sprocket specs

Various sizes and types

to accommodate different chain pitches and applications.

Types of idlers we carry

We carry the following common conveyor idlers to suit various belt conveyor applications:

Replacement Conveyor Sprockets

Troughing idlers

Troughing idlers are available in different troughing angles and CEMA classifications (B, C, D, E, a...

Replacement Conveyor Sprockets

Return idler

Return idlers provide support for the belt on its return journey, ensuring proper tracking and minim...

Replacement Conveyor Sprockets

Impact idlers

Impact idlers can withstand heavy loads and absorb impact forces; these idlers are ideal for high-im...

Replacement Conveyor Sprockets

Transition idlers

Transition idlers gradually change the belt profile from troughed to flat or vice versa....

Replacement Conveyor Sprockets

Specialized idlers

Specialized idlers, including mine duty, self-aligning, grain, and many others....

Conveyor idler specs

(Please note that not all belts can be configured with each option.)

Idler types

CEMA B, C, D, E, and F, Mine duty idlers, Return trainers, Self-aligning idlers, Return rollers, Beater rollers, Live shaft rollers, V-return idlers, Rubber return rollers, Lagged return idlers, Channel inset idlers, Grain idlers, Impact idlers, Custom idlers upon request (provided drawings)

Idler bearings

Optimized for wet, Optimized for dry and dusty, Optimized for overland and long distance, Optimized for dredging and fines removal

Idler roll materials

Standard steel, Polyurethane coated, Rubber lagging, Rubber discs

Idler mounting types

Standard top mount, Channel inset (low profile), Web mount

General conveyor maintenance and safety

Proper maintenance practices enhance the safety and efficiency of material handling operations.

Perform regular inspection

Regular inspections should be conducted to identify and troubleshoot potential issues before they lead to excessive conveyor system downtime or accidents. Pay attention to core conveyor components, such as belts, rollers, bearings, and motors during maintenance checks.

Schedule routine part replacement

Follow a replacement schedule for parts that commonly wear out to maintain conveyor performance and prevent unexpected breakdowns. A comprehensive maintenance schedule should include lubrication, cleaning, and component adjustments

Prioritize employee safety

Employee safety should always be a top priority when working with conveyors. Routine training reduces the risk of workplace accidents and encourages adherence to operational best practices.

Fluent conveyor sprocket specs
Replacement Conveyor Sprockets

Need a conveyor solution? We can design and build it. All of our durable conveyors are engineered and manufactured in the USA to the most stringent tolerances.

  • All systems fabricated by certified welders for structural integrity
  • Constructed from heavy-duty steel plate, rectangular tubing, and structural channel
  • All hardware is grade 8 for maximum strength
  • Painted with industrial-grade powder coating for durability
  • Designed for simple maintenance access and component serviceability
  • Extensively tested and inspected before shipment
  • Precision components such as cold-rolled steel shafts and flame-hardened sprockets
  • 3/16" and 1/4" thick structural steel frames to prevent flexing
  • 25-35 pound rail track to withstand heavy materials
  • ASTM A36 steel for fabrication per structural code
  • Premium bearings sized for L10 life ratings, made in USA
  • Dodge, Nord, SEW drives matched to application torque
  • Goodyear, Flexco belt options resistant to rips, tears, and impacts
  • 25-35 pound rail track to withstand heavy loads
  • Baldor, Leeson, Toshiba TEFC motors selected for 24/7 operation

Manufactured from durable materials, our conveyors deliver exceptional strength and longevity for recycling, waste management, and other demanding industries. Whether you need a roller chain conveyor, slider bed conveyor, flat idler conveyor, or any other custom conveyor, contact Fluent and tell us what you need. We will build you a custom conveyor system—and you can even pick your color.

Learn more about our conveyor manufacturing process

How can we help you find the right conveyors?

Need Help?

Reach out to us if you need help selecting the right belt size

CONTACT US

Other replacement parts we offer

From pulleys to cleats to motors, we carry a broad selection of standard replacement conveyor parts.

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Do you need a conveyor solution?

We build our conveyors to handle the most extreme applications, including scrap, recycling, waste, and other harsh environments.

  • Robust structural steel construction with precision tolerances for heavy loads
  • Fully customizable size, layout, drive, and other features
  • Engineered and manufactured in the USA for quality and fast turnaround

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