What are the 2 main types of MRFs?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"The two main types of MRFs are:"},"_owner":null},{"type":"ol","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":["A clean MRF accepts recyclable commingled materials that have already been separated at the source from"," ",{"key":null,"ref":null,"props":{"href":"/industries/recycling/msw","children":"municipal solid waste"},"_owner":null}," ","generated by either residential or commercial sources. These facilities typically process single-stream recyclables or dual-stream recyclables, where source-separated recyclables are delivered in a mixed container stream and a mixed paper stream."]},"_owner":null},{"type":"li","key":null,"ref":null,"props":{"children":"A dirty MRF, also known as a mixed-waste processing system, accepts a mixed solid waste stream and separates out designated recyclable materials through a combination of manual and mechanical sorting. The sorted recyclable materials undergo further processing to meet technical specifications established by end-markets, while the remaining waste is sent to disposal facilities such as landfills."},"_owner":null}]},"_owner":null}]},"_owner":null}

Are your conveyors easy to integrate with existing material recovery equipment?

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What is the typical lifecycle of your conveyors in material recovery applications?

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What types of materials can your conveyors handle in material recovery applications?

{"type":"p","key":null,"ref":null,"props":{"children":"Our conveyors are engineered to efficiently handle materials in material recovery applications, including metal, waste materials, plastics, paper, glass, municipal solid waste, and other recyclables for seamless feeding into processing equipment."},"_owner":null}

What is the lead time for a custom Fluent conveyor system?

{"type":"p","key":null,"ref":null,"props":{"children":["Our average lead time is 10 to 12 weeks for a"," ",{"key":null,"ref":null,"props":{"href":"/conveyors/custom-conveyors","children":"custom conveyor"},"_owner":null},". Yours may be more or less than this, depending on your desired configuration and other variables. Contact the Fluent Conveyors engineering team to get a more accurate production cycle timeline for your specific needs."]},"_owner":null}

Can I order a Fluent material recovery conveyor in any color of my choosing?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Yes, we can customize the color of your conveyor. Our powder coating process allows us to coat your conveyor frame and components in virtually any color. We just need a few details from you:"},"_owner":null},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"If you have a RAL color number, please provide this so we can match the hue. RAL is a standard universal color system."},"_owner":null},{"type":"li","key":null,"ref":null,"props":{"children":"If you don't have a RAL number for your desired color, supply a paint color name, and let us know which paint brand it is from (Sherwin-Williams, PPG, Valspar, Diamond Vogel, etc.)."},"_owner":null},{"type":"li","key":null,"ref":null,"props":{"children":"We can also color-match a sample (such as a paint chip) if you mail one to us."},"_owner":null}]},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":"We can customize the color on all structural steel parts, including:"},"_owner":null},{"type":"ul","key":null,"ref":null,"props":{"children":[{"type":"li","key":null,"ref":null,"props":{"children":"Supports and legs"},"_owner":null},{"type":"li","key":null,"ref":null,"props":{"children":"Hardware and components"},"_owner":null},{"type":"li","key":null,"ref":null,"props":{"children":"Conveyor side framing"},"_owner":null},{"type":"li","key":null,"ref":null,"props":{"children":"Guards and covers"},"_owner":null}]},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":"Just let your Fluent Conveyors sales rep know your selected color during the design process. We'll make sure your conveyor arrives looking right at home in your facility."},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":"Powder coating allows virtually unlimited possibilities for matching colors. So if you can envision it, we can make it a reality on your custom roller chain conveyor!"},"_owner":null}]},"_owner":null}

Do you offer spare parts and replacement belts for material recovery conveyors?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":["We supply"," ",{"key":null,"ref":null,"props":{"href":"/replacement-parts/bearings","children":"replacement bearings"},"_owner":null},", belts, rollers, motors, and all other parts to match your original conveyor specifications. This allows quicker repairs and less downtime."]},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":["We carry a full line of replacement belts, including"," ",{"key":null,"ref":null,"props":{"href":"/replacement-belts/roller-chain-belts","children":"roller chain replacement belts"},"_owner":null}," ","(rubber combo, apron, Z-pan, and more) and other belt types."]},"_owner":null}]},"_owner":null}

How are your conveyors shipped to customers?

{"key":null,"ref":null,"props":{"children":[{"type":"p","key":null,"ref":null,"props":{"children":"Each conveyor is test-run and inspected before loading. We partially disassemble components and prepare them for optimal freight load configuration. Sensitive parts like drives, motors, and controls are removed and boxed separately."},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":"Structural steel frame components are loaded sequentially and fastened securely to pallets or crates for maximum load stability. We brace incline sections, cover belt areas prone to damage, and reinforce the overall load for smooth transport."},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":"Once at our loading dock, experienced logistics staff strap, wrap, and secure the full conveyor shipment according to proven methods. We ship via trusted carriers and can accommodate truck, ocean, or air transport."},"_owner":null},{"type":"p","key":null,"ref":null,"props":{"children":"Upon arrival, you'll receive clear unload instructions and a component manifest. Our goal is to ship each conveyor system efficiently so it arrives in the same flawless condition as it left our facility."},"_owner":null}]},"_owner":null}

Conveyors for material recovery applications

Conveyor features and options

Explore a wide array of customization options available for our material recovery conveyors:

Chutes: custom steel chutes to discharge sorted materials.
Compliance: designed to local codes and standards.
Electrical: UL-listed panels, components, and wiring.
Diverter gates: pneumatic, hydraulic, and electric actuators.
Pushers: linear actuators for transferring materials.
Platforms: steel catwalks and operator platforms.
Inclines: custom incline conveyors to match your requirements, including 60° tumble-back configurations for metered feeding.
Transition hoppers: custom infeed and discharge hoppers.
Structural steel: support frames, stairs, mezzanines.

We can build a custom conveyor solution to your exact specifications.

Conveyor specs

We design and build each conveyor for ease of maintenance, longevity, and performance.

Rollers: impact rollers with 3", 4", 5" diameters.
Frames: formed steel channel, boxed support.
Motors: TEFC, stainless steel, chemical duty options.
Inclines: up to 35 degrees.
Capacities: up to 25,000 lbs chain pull.
Drives: shaft-mounted gear motors, 5HP-25HP.
Speed: 50-400 ft/min variable speed via VFD.
Belt width: 18"-60" depending on the sorting applications.
Belt types: rubber, PVC, urethane, modular plastic.
Belt accessories: cleats, side skirts, training idlers.
Safety: e-stops, pull cords, dead man plates.
Controls: PLC, touchscreen HMI, remote access control panels.

Need additional customization? Our engineering team can build an innovative solution to your specs.

Material recovery applications

In material recovery applications, our conveyors handle a diverse range of materials for processing and recycling purposes. These materials include:

Waste management: conveying municipal solid waste and other waste streams for sorting and processing in recycling facilities.
Recycling: transport, sort, and process recyclable materials including plastics, paper, glass, and metals.
Demolition: handling debris and construction waste materials for recycling and disposal in demolition projects.
Steel mills: conveying material recovery metal to furnaces for melting and recycling in steel manufacturing processes.
Material recovery processing: transporting and sorting materials such as plastics, paper, glass, and metals for further processing.

Our conveyors are engineered to withstand the demanding conditions of material recovery applications, ensuring efficient material handling and processing within the industry.

Do you need a conveyor solution?

We build our conveyors to handle the most extreme applications, including scrap, recycling, waste, and other harsh environments.